Ijambo CNC risobanura "kugenzura umubare wa mudasobwa," kandi imashini ya CNC isobanurwa nkigikorwa cyo gukuramo ibintu gikunze gukoreshwa mugukoresha mudasobwa hamwe nibikoresho byimashini kugirango ukureho ibice byibikoresho mububiko (byitwa ubusa cyangwa igihangano) kandi bigatanga ibicuruzwa- igice cyashizweho.
Inzira ikora ku bikoresho bitandukanye, birimo ibyuma, plastike, ibiti, ikirahure, ifuro hamwe n’ibigize, kandi ifite porogaramu mu nganda zitandukanye, nko gutunganya CNC nini na CNC kurangiza ibice by’ikirere.
Ibiranga imashini ya CNC
01. Urwego rwo hejuru rwo kwikora no gukora neza cyane. Usibye gufunga ubusa, ubundi buryo bwose bwo gutunganya bushobora kurangizwa nibikoresho bya mashini ya CNC. Niba ihujwe no gupakira no gupakurura byikora, nikintu cyibanze cyuruganda rutagira abadereva.
CNC itunganya igabanya imirimo yabakoresha, itezimbere imikorere yakazi, ikuraho ibimenyetso, gufatira hamwe no guhagarara, kugenzura nibindi bikorwa nibikorwa byubufasha, kandi bitezimbere neza umusaruro.
22. Guhuza nibintu bitunganya CNC. Iyo uhinduye ikintu cyo gutunganya, usibye guhindura igikoresho no gukemura uburyo bwo gufunga ubusa, gusa porogaramu isabwa nta yandi mahinduka akomeye, bigabanya igihe cyo gutegura umusaruro.
03. Gutunganya neza neza kandi bifite ireme. Gutunganya ibipimo bifatika biri hagati ya d0.005-0.01mm, bitatewe ingaruka nuburemere bwibice, kuko ibikorwa byinshi bihita birangizwa na mashini. Kubwibyo, ingano yibice byiyongereye, kandi ibikoresho byerekana umwanya nabyo bikoreshwa mubikoresho byimashini igenzurwa neza. , kurushaho kunoza neza neza neza imikorere ya CNC.
04. Gutunganya CNC bifite ibintu bibiri byingenzi biranga: icya mbere, irashobora kunoza cyane gutunganya neza, harimo gutunganya neza ubuziranenge no gutunganya amakosa yibihe; icya kabiri, gusubiramo ubwiza bwo gutunganya birashobora guhagarika ubwiza bwo gutunganya no gukomeza ubwiza bwibice byatunganijwe.
Ikoreshwa rya tekinoroji ya CNC hamwe nuburyo bukoreshwa:
Uburyo butandukanye bwo gutunganya burashobora gutoranywa ukurikije ibikoresho nibisabwa mubikorwa byo gutunganya. Gusobanukirwa uburyo busanzwe bwo gutunganya nuburyo bugomba gukoreshwa birashobora kudufasha kubona uburyo bukwiye bwo gutunganya igice.
Guhindukira
Uburyo bwo gutunganya ibice ukoresheje imisarani byitwa guhinduka. Ukoresheje gukora ibikoresho byo guhindura, kuzenguruka kugoramye birashobora kandi gutunganywa mugihe cyo kugaburira. Guhindukira birashobora kandi gutunganya urudodo rwimbere, indege zanyuma, shitingi ya eccentric, nibindi
Guhindura ukuri ni rusange IT11-IT6, naho uburinganire bwubuso ni 12.5-0.8 mm. Mugihe cyo guhinduka neza, irashobora kugera kuri IT6-IT5, kandi ubukana bushobora kugera kuri 0.4-0.1μm. Umusaruro wo guhindura ibintu ni mwinshi, inzira yo gukata iroroshye, kandi ibikoresho biroroshye.
Igipimo cyo gusaba: gucukura umwobo wo hagati, gucukura, gusubiramo, gukanda, guhinduranya silindrike, kurambirana, guhindura isura yanyuma, guhinduranya ibinono, guhindura isura, guhinduranya hejuru ya taper, kuzunguruka, no guhinduranya umugozi
Gusya
Gusya nuburyo bwo gukoresha ibikoresho bizunguruka impande nyinshi (gukata urusyo) kumashini isya kugirango itunganyirize igihangano. Igikorwa nyamukuru cyo gukata ni ukuzenguruka igikoresho. Ukurikije niba icyerekezo nyamukuru cyerekezo cyerekezo mugihe cyo gusya ari kimwe cyangwa bihabanye nicyerekezo cyibiryo byakazi, bigabanijwemo gusya hasi no gusya hejuru.
(1) Gusya hasi
Ibice bitambitse byingufu zo gusya ni kimwe nicyerekezo cyo kugaburira akazi. Mubusanzwe hariho icyuho kiri hagati yo kugaburira ibiryo kumeza yakazi hamwe nimbuto ihamye. Kubwibyo, imbaraga zo gukata zirashobora gutuma byoroshye igihangano cyakazi hamwe nakazi ko gutera imbere hamwe, bigatuma igipimo cyibiryo cyiyongera gitunguranye. Ongera, utera ibyuma.
(2) Gusya
Irashobora kwirinda ibintu bigenda bibaho mugihe cyo gusya. Mugihe cyo gusya, umubyimba wo gukata wiyongera buhoro buhoro kuva kuri zeru, bityo inkombe yo gukata itangira kubona icyiciro cyo gukanda no kunyerera hejuru yimashini ikata, yihutisha kwambara.
Ahantu ho gukoreshwa: Gusya indege, gusya intambwe, gusya urusyo, gukora urusyo hejuru, gusya ibyuma bizunguruka, gusya ibikoresho, gukata
Gutegura
Gutegura igenamigambi muri rusange bivuga uburyo bwo gutunganya bukoresha umuteguro kugirango asubirane umurongo ugereranije ugereranije nakazi kakozwe kuri planeri kugirango akureho ibintu birenze.
Igenamigambi ryukuri rishobora kugera muri IT8-IT7, uburinganire bwubuso ni Ra6.3-1.6μm, uburinganire bwateganijwe bushobora kugera kuri 0.02 / 1000, naho ububobere bwo hejuru ni 0.8-0.4μm, bukaba bwiza kuruta gutunganya imyanda minini.
Igipimo cyo gusaba: gutegura ubuso buringaniye, gutegura hejuru yuburebure, guteganya hejuru yintambwe, guteganya ibice byimbere-iburyo, gutegura ibiti, guteganya ibinono bya dovetail, gutegura ibishishwa bimeze nka D, gutegura ibishishwa bimeze nka V, gutegura ibibanza bigoramye, gutegura inzira zingenzi mu mwobo, guteganya ibice, guteganya ubuso bwuzuye
Gusya
Gusya nuburyo bwo guca hejuru yakazi hejuru yurusyo ukoresheje uruziga rukomeye rwo gusya ruziga (gusya uruziga) nkigikoresho. Igikorwa nyamukuru nuguhinduranya uruziga.
Gusya neza birashobora kugera kuri IT6-IT4, kandi uburinganire bwubuso Ra bushobora kugera kuri 1.25-0.01μm, cyangwa na 0.1-0.008μm. Ikindi kintu cyo gusya ni uko gishobora gutunganya ibikoresho byuma bikomye, bikaba biri murwego rwo kurangiza, bityo bikoreshwa kenshi nkintambwe yanyuma yo gutunganya. Ukurikije imikorere itandukanye, gusya birashobora kandi kugabanywa gusya kwa silindrike, gusya imbere imbere, gusya neza, nibindi.
Igipimo cyo gusaba: gusya kwa silindrike, gusya imbere imbere, gusya hejuru, gusya, gusya, gusya.
Gucukura
Inzira yo gutunganya imyobo itandukanye imbere kumashini icukura yitwa gucukura kandi nuburyo busanzwe bwo gutunganya umwobo.
Ubusobanuro bwo gucukura ni buke, muri rusange IT12 ~ IT11, kandi uburinganire bwubuso ni Ra5.0 ~ 6.3um. Nyuma yo gucukura, kwagura no gusubiramo akenshi bikoreshwa mu kurangiza no kurangiza. Gutunganya reaming byukuri ni IT9-IT6, naho uburinganire bwubuso ni Ra1.6-0.4μm.
Igipimo cyo gusaba: gucukura, gusubiramo, gusubiramo, gukanda, umwobo wa strontium, gusiba hejuru
Gutunganya birambiranye
Gutunganya kurambirana nuburyo bwo gutunganya bukoresha imashini irambirana kugirango yongere diameter yimyobo ihari kandi itezimbere ubuziranenge. Gutunganya kurambirwa ahanini bishingiye kumuzinduko wigikoresho kirambirana.
Ubusobanuro bwo gutunganya burambiranye ni bwinshi, muri rusange IT9-IT7, kandi hejuru yubuso ni Ra6.3-0.8mm, ariko umusaruro wo gutunganya ibintu birambiranye ni muto.
Igipimo cyo gusaba: gutunganya neza-umwobo, gutunganya umwobo mwinshi
Gutunganya amenyo
Uburyo bwo gutunganya amenyo yububiko bushobora kugabanywamo ibyiciro bibiri: uburyo bwo gukora nuburyo bwo kubyara.
Igikoresho cyimashini zikoreshwa mugutunganya amenyo yuburyo bwo gukora mubisanzwe ni imashini isanzwe yo gusya, kandi igikoresho nigikoresho cyo gusya, gisaba ibintu bibiri byoroshye gukora: kuzenguruka no kugendana umurongo wigikoresho. Imashini zikoreshwa cyane mugutunganya amenyo yuburyo bwokubyara ni imashini zikoresha ibikoresho, imashini zikoresha ibikoresho, nibindi.
Igipimo cyo gusaba: ibikoresho, nibindi
Gutunganya ibintu bigoye
Gukata ibice bitatu-bigororotse bigizwe cyane cyane bikoresha gusya kopi hamwe nuburyo bwa CNC bwo gusya cyangwa uburyo bwihariye bwo gutunganya.
Igipimo cya porogaramu: ibice bifite ibice bigoramye
EDM
Amashanyarazi asohora amashanyarazi akoresha ubushyuhe bwo hejuru buterwa no gusohora ako kanya ako kanya hagati yigikoresho cya electrode nigikoresho cya electrode yakazi kugirango yanduze ibikoresho byo hejuru byakazi kugirango bigere kumashini.
Igipimo cyo gusaba:
Gutunganya ibikoresho bikomeye, byoroshye, bikomeye, byoroshye kandi bishonga cyane;
②Gutunganya ibikoresho bya semiconductor nibikoresho bidayobora;
③Gutunganya ubwoko butandukanye bwibyobo, imyobo igoramye hamwe na micro;
④Gutunganya imyenge itandukanye igizwe nuburinganire butatu bugororotse, nkibyumba byububiko byububiko, ibipapuro bipfa gupfa, hamwe na plastike;
Byakoreshejwe mugukata, gukata, gushimangira ubuso, gushushanya, gucapa ibyapa nibimenyetso, nibindi.
Gutunganya amashanyarazi
Gutunganya amashanyarazi nuburyo bukoresha ihame ryamashanyarazi yo gusesa anodic ibyuma muri electrolyte kugirango ikore umurimo.
Igicapo cyahujwe na pole nziza yumuriro wa DC, igikoresho gihujwe na pole mbi, kandi icyuho gito (0.1mm ~ 0.8mm) gikomeza hagati yinkingi zombi. Electrolyte ifite umuvuduko runaka (0.5MPa ~ 2.5MPa) inyura mu cyuho kiri hagati yinkingi zombi ku muvuduko mwinshi (15m / s ~ 60m / s).
Igipimo cyo gusaba: gutunganya umwobo, umwobo, imyirondoro igoye, umurambararo muto wa diametre umwobo, imbunda, gusiba, gushushanya, nibindi.
gutunganya laser
Gutunganya lazeri yumurimo urangizwa nimashini itunganya laser. Imashini zitunganya lazeri mubisanzwe zigizwe na laseri, ibikoresho byamashanyarazi, sisitemu ya optique na sisitemu ya mashini.
Ahantu ho gukoreshwa: Gushushanya insinga ya diyama irapfa, reba amabuye y'agaciro, impu zinini zimpapuro zikonjesha zikonje zikonje, gutunganya umwobo muto wo gutera inshinge za moteri, ibyuma bya moteri ya moteri, nibindi, no gutema ibikoresho bitandukanye byuma nibikoresho bitari ibyuma.
Gutunganya Ultrasonic
Imashini ya Ultrasonic nuburyo bukoresha ultrasonic frequency (16KHz ~ 25KHz) yinyeganyeza yibikoresho byanyuma kugirango bigire ingaruka kumasoko yahagaritswe mumazi akora, hamwe nuduce duto twa abrasive tugira ingaruka kandi tugahindura hejuru yakazi kugirango dutunganyirize igihangano.
Igipimo cyo gusaba: ibikoresho-bigoye-gukata ibikoresho
Inganda zingenzi zikoreshwa
Mubisanzwe, ibice bitunganywa na CNC bifite ubusobanuro buhanitse, bityo ibice bitunganijwe CNC bikoreshwa cyane mubikorwa bikurikira:
Ikirere
Ikirere gisaba ibice bifite ibisobanuro bihanitse kandi bisubirwamo, harimo ibyuma bya turbine muri moteri, ibikoresho byakoreshejwe mu gukora ibindi bice, ndetse n'ibyumba byo gutwika bikoreshwa muri moteri ya roketi.
Kubaka amamodoka no kubaka imashini
Inganda zitwara ibinyabiziga zisaba gukora ibishushanyo bisobanutse neza byo guteramo ibice (nka moteri ya moteri) cyangwa gutunganya ibikoresho byihanganira cyane (nka piston). Imashini yo mu bwoko bwa gantry itera moderi y'ibumba ikoreshwa mugice cyo gushushanya imodoka.
Inganda za gisirikare
Inganda za gisirikare zikoresha ibikoresho bisobanutse neza kandi bisabwa kwihanganira cyane, birimo ibikoresho bya misile, imbunda zitwaje imbunda, nibindi.
ubuvuzi
Ibikoresho byubuvuzi byateguwe akenshi bikozwe kugirango bihuze imiterere yingingo zabantu kandi bigomba gukorwa muburyo buvanze. Kubera ko nta mashini yintoki zishobora gukora imiterere nkiyi, imashini za CNC ziba nkenerwa.
ingufu
Inganda zingufu zikubiyemo ibice byose byubwubatsi, kuva kuri turbine kugeza kuri tekinoroji igezweho nko guhuza ingufu za kirimbuzi. Turbine ya parike isaba ibyuma bisobanutse neza kugirango ibungabunge uburinganire muri turbine. Imiterere ya R&D plasma yo guhagarika cavity mu guhuza ingufu za kirimbuzi iragoye cyane, ikozwe mubikoresho bigezweho, kandi bisaba inkunga yimashini za CNC.
Gutunganya imashini byateye imbere kugeza na nubu, kandi nyuma yo kunoza ibisabwa ku isoko, hakoreshejwe uburyo butandukanye bwo gutunganya. Mugihe uhisemo uburyo bwo gutunganya, urashobora gutekereza kubintu byinshi: harimo imiterere yubuso bwibikorwa byakazi, uburinganire bwukuri, umwanya uhagaze, uburinganire bwubutaka, nibindi.
Gusa muguhitamo inzira iboneye gusa turashobora kwemeza ubuziranenge no gutunganya neza igihangano cyakazi hamwe nishoramari rito, kandi tukunguka inyungu zitangwa.
Igihe cyo kohereza: Mutarama-18-2024