Guhitamo ubwoko bwimashini bukwiye mumashini menshi ya CNC gutunganya biri mubyemezo byingenzi. Igena ubushobozi rusange bwibikorwa, ibishushanyo birashoboka, nigiciro rusange. 3-axis vs 4-axis vs 5-axis CNC gutunganya ni impaka zizwi kandi igisubizo cyukuri giterwa nibisabwa numushinga.
Aka gatabo kazarebera hamwe shingiro ryimashini nyinshi za CNC gutunganya no kugereranya 3-axis, 4-axis, na 5-axis CNC ikora kugirango ifashe muguhitamo neza.
Intangiriro kuri 3-Imashini ya Axis
Spindle izenguruka umurongo mu cyerekezo cya X, Y, na Z kandi igihangano gikenera ibikoresho bifata mu ndege imwe. Guhitamo gukora ku ndege nyinshi birashoboka mumashini zigezweho. Ariko bakeneye ibikoresho byihariye bihenze gato gukora no gukoresha igihe kinini kimwe.
Hariho, ariko, hari aho bigarukira kubyo 3-axis CNCs ishobora gukora nayo. Ibintu byinshi birashobora kuba bidashoboka mubukungu, nubwo ibiciro ugereranije na 3-axis CNCs, cyangwa ntibishoboka. Kurugero, imashini 3-axis ntishobora gukora ibintu bifatika cyangwa ikindi kintu cyose kiri kuri sisitemu ya XYZ.
Ibinyuranye, imashini 3-axis irashobora gukora ibintu byimbere. Ariko, bakeneye byinshi byabanjirije ibisabwa hamwe na kode zidasanzwe nka T-slot na Dovetail. Kuzuza ibyo bisabwa birashobora rimwe na rimwe kuzamura ibiciro kandi rimwe na rimwe biba byiza cyane guhitamo igisubizo cya 4-axis cyangwa 5-axis CNC yo gusya.
Intangiriro kuri 4-Imashini
Imashini ya 4-axis iratera imbere kuruta 3-axis igereranya. Usibye kugenda kw'igikoresho cyo gukata mu ndege za XYZ, bemerera igihangano kuzunguruka kuri Z-axis nayo. Kubikora bivuze ko gusya 4-axis bishobora gukora kumpande zigera kuri 4 nta bisabwa bidasanzwe nkibikoresho byihariye cyangwa ibikoresho byo gutema.
Nkuko byavuzwe mbere, umurongo wongeyeho kuriyi mashini utuma barushaho kubaho neza mubukungu mubihe bimwe na bimwe imashini 3-axis ishobora gukora akazi, ariko hamwe nibisabwa bidasanzwe. Igiciro cyinyongera gikenewe kugirango ibice bikwiye hamwe nibikoresho byo gukata kuri 3-axis birenze itandukaniro rusange ryibiciro hagati yimashini 4-axis na 3-axis. Gutyo, kubagira amahitamo meza kubikorwa bimwe.
Byongeye kandi, ikindi kintu cyingenzi cyo gusya 4-axis ni ubuziranenge muri rusange. Kubera ko izo mashini zishobora gukora kumpande 4 icyarimwe, gusubiramo igihangano cyakazi ntigikenewe. Kugabanya amahirwe yo kwibeshya kwabantu no kunoza ukuri muri rusange.
Uyu munsi, hari ubwoko bubiri bwa 4-axis CNC itunganya; bikomeza kandi byerekana.
Gukomeza gutunganya kwemerera igikoresho cyo gukata hamwe nakazi ko gukora icyarimwe. Ibi bivuze ko imashini ishobora guca ibikoresho mugihe izunguruka. Gutyo, gukora arcs nuburyo bugoye nka helix byoroshye cyane kumashini.
Kwerekana imashini, kurundi ruhande, ikora mubyiciro. Igikoresho cyo gukata kirahagarara iyo igihangano gitangiye kuzenguruka Z-indege. Ibi bivuze ko imashini zerekana zidafite ubushobozi bumwe kuko zidashobora gukora arcs nini. Inyungu yonyine nukubera ko igihangano gishobora gukorerwa kumpande 4 zitandukanye udakeneye ibikoresho byihariye bikenewe mumashini 3-axis.
Intangiriro kuri 5-Imashini ya Axis
Imashini 5-axis itwara ibintu intambwe imwe kandi ikemerera kuzunguruka mu ndege ebyiri. Ukuzenguruka kwinshi-hamwe hamwe nigikoresho cyo gukata ubushobozi bwo kugenda mubyerekezo bitatu ni imico ibiri yibanze ituma bishoboka ko izo mashini zikora imirimo igoye cyane.
Hariho ubwoko bubiri bwa 5-axis CNC imashini iboneka kumasoko. 3 + 2-gutunganya imashini no gukomeza 5-axis gutunganya. Byombi bikorera mu ndege zose ariko iyambere ifite aho igarukira hamwe nihame ryakazi nkimashini yerekana 4-axis.
Imashini ya 3 + 2 ya CNC ituma kuzunguruka kwigenga kubwabandi ariko bikabuza gukoresha indege zombi zihuza icyarimwe. Ibinyuranye, gukomeza 5-axis gutunganya ntabwo bizana nibibujijwe. Gutyo, kwemerera kugenzura hejuru hamwe nubushobozi bwo gukora imashini byoroshye geometrike.
Itandukaniro Rikuru Hagati ya 3, 4, 5 Axis CNC Imashini
Gusobanukirwa ningorabahizi nimbibi zubwoko bwa CNC gutunganya nibyingenzi kugirango habeho uburinganire bwiza hagati yikiguzi, igihe, nubwiza bwibikorwa.
Nkuko byavuzwe mbere, imishinga myinshi yaba ihenze kubindi bikoresho byubukungu 3-axis kubera ubuhanga bujyanye nibikorwa. Mu buryo nk'ubwo, guhitamo gusa urusyo rwa 5-axis kuri buri mushinga byaba ari kimwe no kurwanya isake hamwe nimbunda. Ntibyumvikana neza, sibyo?
Ninimpamvu nyayo ituma ari ngombwa gusobanukirwa itandukaniro nyamukuru hagati ya 3-axis, 4-axis, na 5-axis gutunganya. Kubikora birashobora kwemeza ko ubwoko bwiza bwimashini bwatoranijwe kumushinga runaka nta guhuzagurika kubintu byingenzi byingenzi.
Hano hari itandukaniro 5 nyamukuru hagati yubwoko bwa CNC.
Ihame ry'akazi
Ihame ryakazi ryimashini zose za CNC nimwe. Igikoresho cyo gukata kiyobowe na mudasobwa kizenguruka kumurimo wo gukuraho ibikoresho. Byongeye kandi, imashini zose za CNC zikoresha M-Code cyangwa G-Code kugirango zisobanure urujya n'uruza rw'ibikoresho ugereranije n'akazi.
Itandukaniro riza mubushobozi bwinyongera bwo kuzenguruka indege zitandukanye. Byombi 4-axis na 5-axis CNC gusya byemerera kuzenguruka hafi ya coordinateur zitandukanye kandi ubu bwiza buvamo kurema imiterere igoye cyane kandi byoroshye.
Icyitonderwa & Ukuri
Imashini ya CNC izwiho kuba inyangamugayo no kwihanganira bike. Nyamara, ubwoko bwa CNC bugira ingaruka ku kwihanganira ibicuruzwa. 3-axis CNC, nubwo yukuri, izagira amahirwe menshi yamakosa atunguranye bitewe no guhinduranya kwimirimo. Kuri porogaramu nyinshi, iyi marike yamakosa ni ntarengwa. Nyamara, kubintu byoroshye byerekeranye nikirere hamwe nibisabwa mumodoka, niyo gutandukana kworoheje bishobora gutera ibibazo.
Byombi 4-axis na 5-axis CNC ikora ntabwo ifite icyo kibazo kuko idakeneye kwimurwa. Bemerera gukata indege nyinshi kumurongo umwe. Byongeye kandi, ni ngombwa kumenya ko iyi ari yo soko yonyine yo kunyuranya mu bwiza bwo gutunganya 3-axis nayo. Usibye ibi, ubuziranenge muri rusange muburyo bwuzuye kandi bwuzuye buracyari bumwe.
Porogaramu
Aho kuba inganda zose zikoreshwa, itandukaniro muburyo bwa CNC rijyanye nimiterere yibicuruzwa. Kurugero, itandukaniro riri hagati ya 3-axis, 4-axis, na 5-axis yo gusya bizashingira kumurongo rusange wubushakashatsi aho kuba inganda ubwazo.
Igice cyoroshye cyurwego rwindege gishobora gutezwa imbere kumashini ya 3-axis mugihe ikintu kigoye kurundi rwego urwo arirwo rwose rusaba gukoresha imashini ya 4-axis cyangwa 5-axis.
Ikiguzi
Ibiciro biri mubitandukaniro byibanze hagati ya 3, 4, na 5-axis ya CNC. Imashini 3-axis isanzwe ifite ubukungu bwo kugura no kubungabunga. Nyamara, amafaranga yo kuyakoresha aterwa nibintu nkibikoresho no kuboneka kwabakozi. Mugihe amafaranga yakoreshejwe kubakoresha akomeza kuba umwe mugihe cya 4-axis na 5-axis, ibikoresho biracyafata igice kinini cyamafaranga.
Kurundi ruhande, 4 na 5-axis gutunganya birateye imbere mubuhanga kandi bifite ibimenyetso byiza. Kubwibyo, birasanzwe bihenze. Ariko, bazana ubushobozi bwinshi kumeza kandi ni amahitamo meza mubihe byinshi bidasanzwe. Imwe murimwe yamaze kuganirwaho mbere aho igishushanyo mbonera gishoboka hamwe na mashini ya 3-axis yakenera ibintu byinshi byabigenewe. Gutyo, kongera ibiciro muri rusange no gukora 4-axis cyangwa 5-axis gutunganya uburyo bwiza cyane.
Kuyobora Igihe
Iyo bigeze kumwanya rusange wo kuyobora, imashini zikomeza 5-axis zitanga ibisubizo byiza muri rusange. Barashobora gutunganya nuburyo bugoye cyane mugihe gito kubera kubura guhagarara no gutunganya intambwe imwe.
Imashini zikomeza 4-axis ziza nyuma yibyo nkuko zemerera kuzunguruka mumurongo umwe kandi zishobora gukora gusa planar inguni muburyo bumwe.
Hanyuma, imashini 3-axis CNC ifite igihe kirekire cyo kuyobora kuko gukata bibaho mubyiciro. Ikigeretse kuri ibyo, imipaka yimashini 3-axis isobanura ko hazabaho gusubiramo byinshi byakazi, byavamo kwiyongera mubihe rusange byo kuyobora umushinga uwo ariwo wose.
3 Axis vs 4 Axis vs 5 Axis Milling, Ninde uruta?
Mu nganda, ntakintu nkuburyo bwiza rwose cyangwa igisubizo kimwe-cyuzuye-igisubizo. Guhitamo neza biterwa nubusobekerane bwumushinga, ingengo yimari rusange, igihe, nibisabwa ubuziranenge.
3-axis vs 4-axis vs 5-axis, bose bafite ibyiza na demerits. Mubisanzwe, 5-axis irashobora gukora geometrike igoye cyane, mugihe 3-axis irashobora kwihuta kandi ihora ikuramo ibice byoroshye.
Kurangiza, nta gisubizo cyikibazo cyo guhitamo icyiza. Uburyo ubwo aribwo bwose bwo gutunganya butanga uburinganire bwuzuye hagati yikiguzi, igihe, nibisubizo byaba amahitamo meza kumushinga runaka.
Soma birambuye: CNC Milling vs CNC Guhindura: Nibyiza Guhitamo
Tangira Imishinga yawe hamwe na serivisi ya Machine ya CNC ya Guansheng
Ku mushinga cyangwa ubucuruzi ubwo aribwo bwose, umufatanyabikorwa ukwiye arashobora kuba itandukaniro hagati yo gutsinda no gutsindwa. Gukora nigice cyingenzi mubikorwa byiterambere ryibicuruzwa kandi guhitamo neza muricyo cyiciro birashobora kugera kure kugirango ibicuruzwa bibe byiza. Guangsheng nuburyo bwiza bwo guhitamo ibicuruzwa mubihe byose kubera gutsimbarara ku gutanga ibyiza hamwe no guhuzagurika.
Guangsheng ifite ibikoresho bigezweho hamwe nitsinda rifite uburambe, Guangsheng irashobora gukora ubwoko bwose bwa 3-axis, 4-axis, cyangwa 5-axis yo gutunganya. Hamwe no kugenzura ubuziranenge bugaragara, turashobora kwemeza ibice byanyuma byujuje ubwoko bwose bwigenzura ryiza nta kabuza.
Byongeye kandi, igitandukanya Guangsheng nigihe cyihuta cyo kuyobora hamwe nibiciro bihatanira isoko. Byongeye kandi, inzira nayo itezimbere kugirango byorohereze abakiriya. Kuramo gusa ibishushanyo kugirango ubone isesengura ryuzuye rya DFM hamwe na cote ako kanya kugirango utangire.
Automation hamwe nibisubizo kumurongo nurufunguzo rwigihe kizaza cyo gukora kandi Guangsheng irabyumva. Niyo mpamvu ikintu cyose uzakenera kubisubizo byiza ari ugukanda kure.
Umwanzuro
Byose uko ari 3, 4, na 5-axis CNCs ziratandukanye kandi buri bwoko buzana imbaraga cyangwa intege nke. Guhitamo neza, ariko, kumanuka kubisabwa byihariye byumushinga nibisabwa. Nta guhitamo gukwiye mubikorwa. Uburyo bwiza nugushakisha uburyo bwiza bwo guhuza ubuziranenge, igiciro, nigihe. Ikintu ubwoko butatu bwa CNC bushobora gutanga ukurikije ibisabwa numushinga runaka.
Igihe cyo kohereza: Ugushyingo-29-2023